Coating thickness measurement before baking

Powdercontrol-system to prevents
lack coating prior kilns


  • Flow measurement device of powder in coating systems in the varnish industry.
  • Flow measurement device in nano technology
  • Flow measurement particle-gas-mixture in surface technology
  • Flow measurement plasma syringes (ex: solar technology)
  • Powder flow measurement for quality control
  • Flow measurement for automation and material economization in the chemical industry
  • Flow measurement for automation and material economization, food industry
  • Flow measurement particle-gas-concentration in environmental engineering
  • Flow measurement in ceramic coating technology

Ensured by calibrating continuous layer thickness

Powdercontrol Sensor

special sensor 1/2 inch with bar display / relay output

Special sensor 1/2 inch with bar display / relay output

Technical data

  • Aluminium housing plastic piping anchorage
  • Standard flowdrill-hole 4mm, 6mm, 11mm or according to client specifications
  • Connection: 11mm stainless steelnozzles, 1/8 inch gland "pneumatic system"
  • Operating: RS 232 24Volt, 0-10V, 4:20 mA 24 Volt
  • Power : max 30 mA
  • Measurement resoltion in all systems 12bit (1 : 4096)
  • Operation point internally adjustable amplificatin factor 1-10x
  • Measurement reading attenuation: 6 programs for average determination, adjustable 1-512
  • Connection: circular connector according to IEC60130-9
  • Flow direction: both sides possible
  • Mounting orientation: horizontal and vertical
  • Measurement data: 0-10 V - 4:20 mA max.100 vales/sec
  • Explosion protection II 3D 85C (T6) ATEX zone 22

Powder Control Application


Sensor: PCS-1
Type: PCS-1
11mm hose nozzle
interface: RS232 (0-10 volts / 4:20 mA)

Sensor: PCS-2
Type: PCS-2
Quick coupling 8mm / 6mm
interface: RS232 (0-10 volts / 4:20 mA)

Sensor: PRS-1
Type: PCS-3
11mm hose nozzle
Switching output relay
Switching output transistor

Sensor: PCS-Sonder
Type: PCS-4
1" hose nozzle
Switching output relay
Switching output transistor
Bar display


  • Measuring powder flow of venturi (injektor)-sensors in Powder coating equipment
  • Measuring powder flow in installation with hdlv powder coating
  • Measuring and control adding material in laser coating plants
  • Measuring and control adding material in plasma coating plants
  • Monitoring and control powder flow adding material in manufacturing plants

Application Examples

12 powder guns devices of sheet metal manufacturing industrial companies

Automatic production monitoring 12 sensors RS232 injector operation

cable length Sensor - control 20 m

24 operating hours

1 paint shop with 6 powder guns as well as deployment of 6 sensors within pipeline powder coating-plant

About Us

Technical information

For the adaption on PLC machine control systems, we offer additional electronics for implementation of the sensor software RS232/0-10V voltage signal as well as 4-20 mA current output. With our CSV-software, multiple signals can be assigned an address serially or as a combined signal and be collected for data analysis. Furthermore, our staff is technically equipped to offer applications of chronological electronic interpretation for connection to other types of sensors (temperature, time relay of temperature monitoring in kilns, etc.).


Established 1987 - Development and manufacture of industrial electronic systems. 15 years ago, a measurement system to monitor powder ejection in coating technology was deveoped. Easiest operation, informative display technology, Load removal and economization of personnel and material costs as well as quality control. Amortization of the systems in a very short time.

We answer inquiries rapidly and competently.